The influence of flux cored arc welding (FCAW) process parameters such as welding current, travel speed, voltage and CO2 shielding gas flow rate on bowing distortion of 409M ferritic stainless steel sheets of 2 mm in thickness was discussed. The bowing distortions of the welded plates were measured using a simple device called profile tracer. An experimental regression equation was developed to predict the bowing distortion and with this equation, it is easy to select optimized process parameters to achieve minimum bowing distortion. It is revealed that the FCAW process parameters have significant influence on bead profile and the bowing distortion.