Improvement in hot corrosion resistance of dissimilar alloy 825 and AISI 321 CO2-laser weldment by H

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This study investigated the hot corrosion performance of a dissimilar weldment of Ni-based superalloy and stainless steel joined by CO2-laser welding and improved by high-velocity oxy-fuel (HVOF) coating in a Na2SO4?60wt%V2O5 environment at 900℃. A dissimilar butt joint of AISI 321 and alloy 825 was fabricated by CO2-laser welding with low heat input after obtaining the optimum welding parameters by bead-on-plate trials. The metallurgical and mechanical properties of the laser weldment were evaluated. The tensile test results indicated the oc-currence of fracture in the base metal AISI 321 side. The HVOF process was employed to coat Ni?20wt%Cr on the weldment. To evaluate the surface morphology of the corrosion products formed on the uncoated and Ni?20wt%Cr-coated weldments, scanning electron microscopy (SEM) analysis was performed. Energy-dispersive spectroscopy (EDS) was used to determine the different elements present on the surface scales. The existence of oxide phases on the weldments was determined by X-ray diffraction (XRD). The cross sections of the weldments were characterized by SEM with EDS line mapping analysis. The results indicated that the Ni?20wt%Cr-coated weldment exhibited superior hot corrosion resistance due to the development of Cr2O3 and NiCr2O4 protective oxide scales.
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